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This supervisory program trains technical professionals in heat exchanger retubing project management, quality oversight, team coordination, and technical problem-solving during turnaround maintenance activities.
The Heat Exchanger Retubing Supervisor Program provides advanced training for supervising retubing operations safely and efficiently. It covers the introduction to retubing supervision, roles and responsibilities, types of heat exchangers, retubing scope overview, and safety leadership. Retubing planning and coordination include job planning, sequencing, manpower allocation, tool and material planning, and client coordination. Tube removal operations cover cutting and extraction methods, equipment supervision, tube damage prevention, and waste handling. Tube installation techniques include tube material verification, expansion methods, rolling and welding basics, and quality checks. Inspection and quality control cover visual inspection criteria, dimensional checks, NDT coordination, and acceptance standards. Safety management includes permit systems, confined space safety, working at height controls, and toolbox talks. Equipment and tool control includes retubing machines, calibration checks, preventive maintenance, and safe operation. Shutdown and turnaround integration covers planning, interfacing with other teams, time control, and critical path awareness. Documentation and reporting include method statements, progress reports, inspection records, and handover documents. Problem-solving and decision-making address site issues, non-conformance control, corrective actions, and client communication.
The module highlights how thoughtful planning can directly improve project quality, reduce accidents, and help projects finish on time and within budget.
Diploma holders, RPS certificate holders, or Graduates with technical background in mechanical maintenance.
Develop supervisory competencies for planning and executing heat exchanger retubing projects, Master quality control techniques for tube expansion welding and hydrostatic testing procedures, Understand project scheduling resource allocation and safety coordination responsibilities, Apply technical knowledge to troubleshoot retubing challenges and ensure specification compliance, Strengthen leadership skills for managing multi-disciplinary maintenance crews effectively
Trainees explore the five key phases of a project life cycle — initiation, planning, execution, monitoring & control, and closure.
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