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This program trains engineers in valve selection, disassembly, repair, testing, and maintenance strategies to ensure reliable operation in process systems.
The Valve Maintenance Supervisor Program is designed to develop supervisory competency in planning, executing, and controlling valve maintenance activities in industrial facilities. It covers valve maintenance fundamentals including valve functions, service conditions, industry applications, and supervisory responsibilities. Valve types and construction include gate, globe, ball, butterfly, check, and control valves with component identification. Maintenance planning and control address preventive maintenance, corrective planning, resource allocation, and scheduling priorities. Team and resource management include skill allocation, job assignment, productivity tracking, and discipline control. Disassembly and inspection oversight covers inspection checkpoints, damage identification, acceptance criteria, and repair approval. Repair and reassembly control includes seat and trim repairs, packing replacement, torque control, and functional checks. Testing and certification cover pressure testing, leak testing, test documentation, and client witnessing. HSE and permit compliance include LOTO enforcement, pressure safety, PPE compliance, and permit verification. Shutdown and turnaround control address scope definition, sequence management, time and quality control, and handover readiness. Documentation and reporting include maintenance records, test reports, client submissions, and audit readiness.
The module highlights how thoughtful planning can directly improve project quality, reduce accidents, and help projects finish on time and within budget.
Engineers or supervisors responsible for valve integrity and maintenance.
Develop comprehensive understanding of valve types, materials, and failure modes analysis, Master overhaul procedures, seat lapping, stem packing replacement, and actuator integration, Apply pressure testing and leak detection methods per API standards, Understand preventive maintenance scheduling and spare parts management, Strengthen technical capabilities for valve reliability in critical process applications
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