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Welder - FCAW

Course Description

This program trains welders in flux-cored arc welding processes for structural and piping applications, emphasizing productivity and quality.

What you'll learn in this Course?

The Welder ? FCAW program equips participants with skills in flux-cored arc welding, covering equipment setup, process parameters, wire and shielding gas handling, joint preparation, and fit-up. Training emphasizes welding techniques for flat and positional applications, defect identification and repair, inspection standards, code compliance, safety and HSE practices, and field welding discipline. Participants also learn documentation, traceability, and quality record management to ensure consistent and safe weld performance.

The module highlights how thoughtful planning can directly improve project quality, reduce accidents, and help projects finish on time and within budget.

Course Content

  • FCAW Welding Fundamentals
  • FCAW Equipment Setup
  • Consumables & Materials
  • Joint Preparation & Fit-Up
  • Welding Techniques
  • Defect Identification
  • Inspection & Quality Awareness
  • Safety & HSE Practices
  • Shutdown & Site Welding
  • Documentation & Traceability

Eligibilty Criteria

Welders with prior arc welding experience seeking FCAW specialization.

Course Benefits

1. Awareness about roles & responsibilities
2. How to use the latest tools, systems and ppe
3. Communication and Interpretation skills
4. How to plan and carry out the task effectively
5. Theoritical knowledge about the subject
6. Latest industry trends and benchmarks
7. Productivity techniques
8. How to approach work safety effectively

Master FCAW semi-automatic and dual-shield techniques for various positions, Develop proficiency in wire feed adjustment, gas shielding, and slag removal, Apply multi-pass welding and interpass cleaning for defect-free welds, Understand FCAW advantages in outdoor and high-deposition scenarios, Achieve certification for fabrication and maintenance welding roles

Course Curriculum

  • Lesson 1 : FCAW process overview (45:00 m)
  • Lesson 2 : Applications & advantages (45:00 m)
  • Lesson 3 : Process limitations (45:00 m)
  • Lesson 4 : Welder responsibility (45:00 m)

  • Lesson 1 : Power source settings (45:00 m)
  • Lesson 2 : Wire feeder setup (45:00 m)
  • Lesson 3 : Shielding gas selection (45:00 m)
  • Lesson 4 : Polarity control (45:00 m)

  • Lesson 1 : FCAW wire types (45:00 m)
  • Lesson 2 : Storage & handling (45:00 m)
  • Lesson 3 : Moisture control (45:00 m)
  • Lesson 4 : Material compatibility (45:00 m)

  • Lesson 1 : Edge preparation (45:00 m)
  • Lesson 2 : Cleanliness requirements (45:00 m)
  • Lesson 3 : Fit-up accuracy (45:00 m)
  • Lesson 4 : Tack welding (45:00 m)

  • Lesson 1 : Flat & positional welding (45:00 m)
  • Lesson 2 : Travel speed control (45:00 m)
  • Lesson 3 : Stick-out control (45:00 m)
  • Lesson 4 : Bead appearance (45:00 m)

  • Lesson 1 : Common FCAW defects (45:00 m)
  • Lesson 2 : Causes & prevention (45:00 m)
  • Lesson 3 : Repair techniques (45:00 m)
  • Lesson 4 : Acceptance limits (45:00 m)

  • Lesson 1 : Visual inspection basics (45:00 m)
  • Lesson 2 : NDT awareness (45:00 m)
  • Lesson 3 : Code requirements (45:00 m)
  • Lesson 4 : Client standards (45:00 m)

  • Lesson 1 : Fume hazards (45:00 m)
  • Lesson 2 : PPE requirements (45:00 m)
  • Lesson 3 : Fire prevention (45:00 m)
  • Lesson 4 : Electrical safety (45:00 m)

  • Lesson 1 : Field constraints (45:00 m)
  • Lesson 2 : Wind protection (45:00 m)
  • Lesson 3 : Coordination with team (45:00 m)
  • Lesson 4 : Completion targets (45:00 m)

  • Lesson 1 : Weld numbering (45:00 m)
  • Lesson 2 : WPS compliance (45:00 m)
  • Lesson 3 : Job card updates (45:00 m)
  • Lesson 4 : Quality records (45:00 m)
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Paid

Trainees explore the five key phases of a project life cycle — initiation, planning, execution, monitoring & control, and closure.

Course Includes:
  • Modules 10
  • Duration 4-6 weeks
  • Students 80+ Enrolled
  • Language English & Hindi
  • Deadline 15 January 2026
  • Skill Level Professional
  • Certifications Yes
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ISO Certified
Certification Included
Hands-on Training
Zero Registration Fee
Top Trainers
100% Job Assistance
Money-Back Guarantee
ISO Certified
Certification Included
Hands-on Training
Zero Registration Fee
Top Trainers
100% Job Assistance
Money-Back Guarantee
ISO Certified